Industrial Metal Crusher
Product Overview Long, tangled metal scrap such as steel turnings, aluminum swarf, and copper chips occupies valuable storage space and often causes feeding problems in briquetting systems. The Industrial Metal Crusher is designed to reduce oversized metal scrap into uniform granules before briquetting. Using a low-speed, high-torque dual-shaft shearing system, it processes continuous machining waste into particles typically ranging from 10–50 mm, creating a consistent feedstock for downstream equipment. Suitable for steel, cast iron, aluminum, copper, and brass machining scrap, the crusher helps improve material handling, stabilize production, and increase briquette density in automated metal recycling lines. What Materials Can the Industrial Metal Crusher Process? Instead of manually cutting or handling bulky machining waste, the crusher automatically processes a wide variety of metal scrap generated during turning, milling, drilling, and machining operations. Suitable materials include: Long steel turnings Bird-nest steel swarf Cast iron borings Aluminum swarf and shavings Copper chips Brass turnings Wet metal chips containing cutting oil Mixed machining scrap Not recommended for: Solid metal blocks Heavy structural steel Thick steel plates over 10 mm Large forgings or castings Why Crush Metal Scrap Before Briquetting? Long metal turnings frequently bridge inside hoppers, wrap around feeding mechanisms, and interrupt continuous production. After crushing, uniformly sized particles offer several operational advantages: Without CrushingAfter CrushingTangled metal swarfUniform 10–50 mm granulesFrequent hopper bridgingSmooth material flowIrregular feedingStable automatic feedingLower briquette densityHigher compaction efficiencyMore operator interventionContinuous automated operation How the Crusher Fits into a Briquetting Line The Industrial Metal Crusher serves as the first processing stage in an automated metal briquetting system. Typical production flow: Metal Scrap → Industrial Metal Crusher → Belt Conveyor → Centrifugal Dewatering Machine → Hydraulic Briquetting Press → Finished Metal Briquettes Uniform particle size improves conveyor efficiency, increases oil recovery during centrifugal drying, and allows the briquetting press to produce denser, more consistent briquettes. Key Engineering Features High-Torque Dual-Shaft Shearing Two counter-rotating shafts operating at low speed generate high shearing force without excessive impact. Compared with high-speed hammer mills, this design reduces dust generation, lowers operating noise, and minimizes blade wear. Wear-Resistant Alloy Steel Blades Each cutter is manufactured from heat-treated SKD-11 / D2 chromium-molybdenum alloy steel with a hardness of HRC 58–62. The hook-shaped blade profile grips tangled machining scrap automatically, reducing the need for manual material preparation. Siemens PLC Protection System Current sensors continuously monitor shaft load. When oversized objects or unexpected overloads occur, the PLC automatically reverses shaft rotation to clear blockages, protecting both the gearbox and drive motor. Easy Maintenance A hydraulically opened split chamber provides quick access for inspection and cleaning. Individual blades can be replaced or re-sharpened independently, reducing maintenance cost and minimizing downtime. Technical Specifications ItemSpecificationCapacity0.5–5.0 T/H (Customizable)Output Size10–50 mmBlade MaterialD2 / SKD-11 Alloy SteelBlade HardnessHRC 58–62Crushing PrincipleDual-Shaft ShearingMotor Power15–75 kWControl SystemSiemens PLC(Customizable)IntegrationBelt Conveyor / Bucket Elevator Integration with Automated Recycling Systems The crusher can be integrated with complete metal chip recycling lines, including: Belt conveyor systems Screw conveyors Centrifugal dewatering machines Hydraulic metal briquetting presses Finished briquette conveying systems Each production line can be configured according to the customer's material type, required capacity, and factory layout. Material Testing & Line Design Support Not sure whether your machining scrap is suitable for crushing? Send us a sample of your material for evaluation. Our engineering team can provide: Crushing test videos using your own material Recommended particle size Equipment capacity recommendations Customized briquetting line layout Factory layout suggestions Request a Quote Tell us your material type, hourly capacity, and production requirements. Our engineers will recommend a suitable Industrial Metal Crusher configuration and provide a customized quotation together with a complete briquetting line proposal. Request a Customized Line Layout & Quote Frequently Asked Questions What output size can the Industrial Metal Crusher produce? Typical particle size ranges from 10–50 mm, depending on blade configuration and screen design. Can it process oily metal chips? Yes. Wet machining scrap containing cutting oil can be processed directly before centrifugal dewatering and briquetting. What materials can be crushed? Steel, cast iron, aluminum, copper, brass, stainless steel machining chips, and similar metal swarf. Can the crusher be integrated into an existing briquetting line? Yes. The machine can be connected with conveyors, dewatering systems, and hydraulic briquetting presses to form a complete automated recycling system.